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27
2021
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04
Introduction to the wire clamping structure in automatic wire tying machines
A crucial component in automatic wire-tying machines is the wire clamp. Let's take a closer look. The wire clamp works in conjunction with the wire nozzle. Before the wire-tying machine begins winding the coil, the wire nozzle wraps the enamelled wire around the wire clamp. Once the enamelled wire is wound around the pins of the frame, the wire clamp cuts the enamelled wire. Then, the waste wire is removed from the wire clamp. According to process requirements, no wire ends should be left on the pins; the enamelled wire must be cut at the base of the frame pins. Otherwise, the wire ends are easily drawn into the frame grooves during the high-speed rotation of the main shaft, leading to product scrap.
Automatic Wire-tying machine An important component of a wire-tying machine is the wire clamp. Let's take a closer look.
The wire clamp works in conjunction with the wire nozzle. Before the wire-tying machine performs the coil winding, the wire nozzle winds the enamelled wire around the wire clamp. When the enamelled wire is wound around the pins of the frame, the wire clamp cuts the enamelled wire. Then, the waste wire is removed from the wire clamp. According to the process requirements, no wire ends should be left on the pins; the enamelled wire needs to be broken off from the root of the frame pins. Otherwise, the wire ends are easily drawn into the frame grooves during the high-speed rotation of the main shaft, resulting in product scrap. After the product is completed, the wire ends are wound around the wire clamp again, repeating the operation. Therefore, the wire clamp needs to ensure that the connection is broken from the root of the pin each time. The wire clamp is affected by the overall structure, resulting in a large disparity in its height-to-diameter ratio. After processing, it is prone to deformation and breakage. Therefore, all three parts of the wire clamp are made of high-speed tool steel. This material has significant characteristics, such as good toughness, good wear resistance, and high strength, which can meet the design and processing requirements. The wire-feeding guide sleeve is designed in a hollow shape, with a concave sleeve at the bottom, which is nested with the wire-feeding baffle. The wire-feeding cylinder is the actuator of the wire-feeding baffle, guided by a linear bearing, driving the wire-feeding guide sleeve to move up and down repeatedly to remove the waste wire.
Fully automatic Wire-tying machine Can be used for coil production equipment such as mobile phones, telephones, earphones, and monitors. Nearly one hundred wire-tying machines are needed for each coil production line. There are thousands of mobile phone, telephone, earphone, and monitor manufacturers in China. In the next few years, with the increasing replacement frequency of mobile phones and display devices, the production scale of mobile phones and display devices is also expanding continuously, and the use Wire-tying machine of technology and equipment has become a trend.
Wire-tying machine
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