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Four-head six-station vertical winding machine (10 axes)
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Four-head six-station vertical winding machine (patent number: ZL201621171549.8): four-station working two-station waiting; the machine can wind the main phase coil and secondary phase coil of the induction motor stator in the same wire cup The tool saves time for hanging the line; the performance is stable and the appearance is atmospheric; the fully open design concept is convenient for debugging; it is widely used in various domestic motor manufacturers.
The normal operating speed is 2600-3500 rpm (depending on the stator stack thickness, coil turns and wire diameter), and the machine has no obvious vibration and no obvious noise. The patented technology of non-resistance wire passage is adopted to ensure that the enameled wire wound at high speed has no stretching. The rotary diameter of the turntable is small, the structure is lightweight, the transposition is fast, and the positioning is accurate; the dual system is configured, and one of the systems fails and the other system can be activated.
The machine can be equipped with a powerful automatic mold adjustment function (invention patent number: ZL201610993660.3, utility model patent number: ZL201621204411.3), when the iron core stack thickness changes, the system will automatically adjust the opening distance between the winding dies. It saves the time of manual adjustment of the interval between frequent production.
The machine can wind the main and auxiliary phase coils at the same time; the equipment can arrange the coils neatly in the hanging cup, which is especially suitable for the stator winding with high output requirements; automatic jump section, automatic processing of bridge wire, automatic wire cutting, automatic separation The degree is completed in sequence at one time; the man-machine interface can set the number of turns parameters, winding speed, sinking mold height, sinking mold speed, winding direction, etc.; winding tension is adjustable, with continuous winding, discontinuous winding and other functions ; Can meet 2 poles 4 poles 6 poles 8 poles motor coil winding.
Winding quality advantage 1: Even cable arrangement, accurate thread pushing, and neat storage of the drop-off cup; coils are not discounted, disconnected, or damaged, and the number of brine pinholes is ≤1 per 30 meters.
Winding quality advantage 2: Winding turns error: 0 turns.
Winding quality advantage 3: After winding, the winding is neat, without cross, scratches, broken wires, cup top running and other bad phenomena, and the stretch rate is less than 1.5%.
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Product model: LRX4/6-100
Fly fork diameter: 180-240 MM
Number of working heads: 4PCS
Operating station: 6 station
Adapt to wire diameter: 0.17-1.2MM
Electromagnetic wire material: copper wire/aluminum wire/copper clad aluminum wire
Bridge line processing time: 4S
Turntable transposition time: 1.5S
Applicable motor pole number: 2, 4, 6, 8
Adapt to stator stack thickness: 13MM-65MM
Maximum stator inner diameter: 100MM
Maximum speed: 2600-3000 revolutions per minute
Air source pressure: 0.6-0.8MPA
Power supply: 380V
three-phase four-wire system: 50/60HZ
Dimensions (L): 2200*(W)1600*(H)2100